Fully Automatic Bag Filling Machine

Description

The Fully Automatic Bag Filling Machine is an integrated system for automatic bag placement, weighing, filling, conveying and sewing. With a capacity of 500 to 600 bags per hour, weighing accuracy of ±0.2% and a filling range of 10 to 50 kg, it is designed for large scale industrial packaging of granular materials.

Industrial packaging lines face a constant challenge: how can production speed be increased without sacrificing accuracy? Every operator slowdown, weighing error and production bottleneck creates a cost that may not be immediately visible, but eventually appears in monthly operating expenses and profit calculations.

For factories that handle large volumes of granular materials such as rice, pulses, sugar and similar products every day, this issue becomes even more important. Even a small weighing error multiplied across thousands of bags per day can result in substantial material losses. A delay in bag handling can also disrupt the entire production flow.

The Fully Automatic Bag Filling Machine is designed to address these challenges. It is not simply a filling machine. It is a complete automated system that manages the process from positioning an empty bag beneath the filling nozzle through final sewing and transfer, with each stage operating in a coordinated sequence.

What Is a Fully Automatic Bag Filling Machine?

Complete automation in a packaging line means that the main stages of the process operate without direct manual handling. The Fully Automatic Bag Filling Machine is designed around this principle.

The system integrates five main processes into one production line:

• Automatic bag placement: Empty bags are automatically collected and positioned correctly for filling.
• Accurate weighing: Each bag is filled to the selected target weight with weighing accuracy of ±0.2%.
• Fast filling: The machine can process 500 to 600 bags per hour, making it suitable for high capacity production lines.
• Automatic conveying: The conveyor transfers filled bags through the next stages of the packaging process.
• Automatic sewing: Each filled bag is sewn automatically and prepared for the next stage of handling or storage.

The result is a complete packaging line that can operate under the supervision of one operator and supports a bag storage capacity of 100 to 300 empty bags.

Dara Electronic Fully Automatic Bag Filling Machine

This Fully Automatic Bag Filling Machine is designed for industrial environments with high production requirements. Its mechanical structure is engineered specifically for granular materials to minimise damage to products such as rice, pulses and other materials that may be affected by crushing or breakage.

The machine is built around an intelligent control system. Components from internationally recognised manufacturers including Omron, Schneider, Celtron, AirTac, Leybold and Inovance are used across its electrical, weighing, pneumatic, vacuum and drive systems.

The choice of industrial components affects machine reliability, maintenance requirements and service life, particularly when equipment operates for long shifts under demanding factory conditions.

Watch the Fully Automatic Bag Filling Machine in Operation

Key Technical Specifications

• Filling speed: 500 to 600 bags per hour
• Weighing accuracy: ±0.2%
• Bag weight range: 10 to 50 kg
• Empty bag storage capacity: 100 to 300 bags
• Power supply: Three phase, 380/220 V
• Power consumption: 6 kW
• Machine dimensions: 4430 × 3800 × 3750 mm

Industrial Applications

The Fully Automatic Bag Filling Machine can be used for a wide range of granular materials across several industries.

Food Industry

• Packaging rice in 25 kg and 50 kg bags
• Filling pulses such as lentils, beans, chickpeas and mung beans
• Packaging sugar, salt and other granular food products

Agriculture and Animal Feed Industries

• Livestock, poultry and aquatic feed
• Granular chemical and organic fertilisers
• Grains and compressed feed products

Chemical and Petrochemical Industries

• Granular polymer materials
• Granular raw materials suitable for bag packaging

This range of applications allows the machine to remain useful when production requirements or packaged products change.

To explore other Granule Filling Machines, you can view the complete range of available equipment.

Key Features of the Fully Automatic Bag Filling Machine

Several technical features distinguish this system from standard bag filling equipment.

1. Industrial Weighing Accuracy of ±0.2%

For a 50 kg bag, ±0.2% represents a maximum deviation of approximately 100 grams. Accurate load cells and the machine control system are used to manage the weighing process during continuous production.

2. Production Speed of 500 to 600 Bags per Hour

The system is designed to reach a capacity of 500 to 600 bags per hour under suitable production conditions. For a factory operating a 10 hour shift, this represents approximately 5,000 to 6,000 bags per shift.

This capacity makes the system particularly suitable for production facilities where manual or semi automatic packaging has become a limitation on output.

3. Five Packaging Processes Integrated Into One System

Automating only one part of a packaging line can leave bottlenecks elsewhere in the process. This machine integrates bag placement, weighing, filling, conveying and sewing within one coordinated system.

Reducing manual handling between these stages can improve production flow and reduce interruptions caused by operator dependent processes.

4. Automatic Conveyor Height Adjustment

Filled bags can vary in size and dimensions depending on their weight and product characteristics. The conveyor system can adjust its operating position to support the movement of filled bags through the packaging line.

This reduces manual adjustment requirements and helps maintain stable bag movement during production.

5. Components From Established International Manufacturers

The machine uses components from recognised industrial manufacturers, including:

• Omron for control components
• Schneider for electrical equipment
• Celtron for load cells
• AirTac for pneumatic components
• Leybold for the vacuum system
• Inovance for drive systems

Using established industrial components can support easier maintenance, component replacement and long term machine operation.

6. 6 kW Power Consumption

The system has a rated power consumption of 6 kW. Considering its production capacity of up to 600 bags per hour, this allows factories to increase packaging output without requiring excessive electrical power for the filling system itself.

7. Designed for Demanding Industrial Environments

The main machine structure is finished with industrial oven cured paint, while components that come into contact with the product are manufactured from stainless steel.

These materials help protect the machine from moisture, dust and wear while supporting hygiene requirements for food and other sensitive products.

Who Is This Machine Designed For?

The Fully Automatic Bag Filling Machine is intended primarily for businesses with substantial packaging requirements.

It is particularly suitable for companies that:

• Operate at high production volumes and require capacity approaching or exceeding 500 bags per hour.
• Handle large contracts or export orders where production speed and delivery schedules are important.
• Want to reduce dependence on manual labour within the packaging process.
• Require controlled packaging quality across large production volumes.
• Want to reduce material waste and improve operational efficiency during filling and packaging.

If your factory currently relies on manual or semi automatic packaging and production demand is approaching the limits of that system, automation can provide the additional capacity required.

For new production lines, installing an automatic system from the beginning can also simplify future capacity planning.

Key Benefits of Investing in a Fully Automatic Filling Machine

Higher Production Capacity

At a production rate of 500 to 600 bags per hour, the system can fill approximately 5,000 to 6,000 bags during a 10 hour operating shift.

This level of output enables manufacturers to process larger orders and increase packaging capacity without adding multiple manual filling stations.

Lower Labour Requirements

One operator can supervise the complete system. This can reduce the number of workers required for bag placement, filling, transfer and sewing activities.

Automation can also reduce production variation caused by operator fatigue or differences in manual working speed.

Measurable Return on Investment

The financial value of an automatic filling system depends on factors such as production volume, labour costs, product value, operating hours and existing packaging efficiency.

Higher production capacity and lower labour requirements can contribute to recovering the initial equipment investment over the operating life of the machine.

For an accurate assessment, return on investment should be calculated using the actual production and cost data of each factory.

Stable Weighing Performance During Production

Manual operations can become less accurate as operators become tired during long shifts. An automated weighing system is designed to apply the selected weighing parameters throughout the production process.

Maintaining controlled filling accuracy can reduce product giveaway and support more uniform package weights.

Reduced Material Loss and Cleaner Production Areas

Controlled filling and enclosed material handling can help reduce product spillage around the packaging line.

This can lower material loss while also helping factories maintain cleaner working areas.

Price, Purchase and After Sales Service

Price Enquiry and Technical Consultation

The price of a Fully Automatic Bag Filling Machine depends on the final technical specification, optional equipment, packaged material, production requirements and installation conditions.

For an accurate quotation and free technical consultation, you can submit the contact form or contact the Dara Electronic technical team directly.

Warranty and Support

The machine is supplied with warranty coverage and technical support. The Dara Electronic service team can provide installation, commissioning and operator training.

Spare parts for major components from manufacturers including Omron, Schneider and Celtron can also be supplied through the after sales service programme.

Professional Installation and Commissioning

Technical specialists support the project from installation through final commissioning.

This process includes weighing parameter configuration, operator training and complete system performance testing before normal production begins.

Conclusion: Is a Fully Automatic Bag Filling Machine Suitable for Your Production Line?

The main question is production capacity. Does your current production volume, or planned production growth, require approximately 500 bags per hour or more?

If the answer is yes, a fully automatic system may offer substantial operational advantages compared with manual or semi automatic packaging.

If you are still evaluating your options, three practical steps can help with the decision.

First, discuss your production requirements with the technical team. Second, calculate the expected return on investment based on your current production volume and future capacity requirements. Third, review machine performance in production lines handling materials similar to your own.

For a free consultation and price quotation for the Fully Automatic Bag Filling Machine, contact the Dara Electronic team.

Frequently Asked Questions

What Is the Production Speed of the Fully Automatic Bag Filling Machine?

The machine can package approximately 500 to 600 bags per hour within a bag weight range of 10 to 50 kg. Actual production speed can depend on the material, target weight, bag characteristics and production line configuration.

What Is the Weighing Accuracy of the Machine?

The specified weighing accuracy is ±0.2%. For a 50 kg bag, this represents a deviation of approximately 100 grams.

Which Materials Can Be Packed With the Fully Automatic Filling Machine?

The machine is designed for granular materials including rice, pulses, sugar, salt, livestock and poultry feed, granular fertilisers and polymer granules.

Suitability should be confirmed based on the physical characteristics and flow behaviour of the specific material.

Does the Machine Require a Skilled Operator?

One operator can supervise the complete line. The machine control interface and automated functions reduce the amount of direct manual handling required.

Operator training is provided as part of the installation and after sales support process.

What Are the Maintenance and Spare Parts Costs?

Maintenance costs depend on operating hours, production conditions, material characteristics and maintenance schedules.

The use of components from manufacturers such as Omron, Schneider and Celtron can make replacement parts easier to identify and source. Spare parts support is also available through Dara Electronic.

Can the Machine Operate With Single Phase Electricity?

The standard Fully Automatic Bag Filling Machine uses a three phase 380/220 V power supply.

If your facility has different electrical requirements, the available configuration should be discussed with the technical team before ordering.

How Long Does Delivery and Installation Take?

Delivery and installation times depend on the final machine configuration, project location and preparation of the installation site.

An estimated production, delivery and commissioning schedule can be provided after the technical requirements of the project have been confirmed.